Keep this owner’s manual handy so that you can refer to it at any time. it has ran good since i bought it brand new. I have not had a problem with it till yesterday - if I tried to move it from about half choke to run (no choke), it would start to sputter like it's running out of gas. Carburetion Troubleshooting Detail Reference Guide A Air Cleaner Manifold Problems involving the air cleaner manifold are normally related to loose mounting screws and/or damaged or leaking gaskets. The carb was cleaned properly and all orfices opened up. Generator still only starts and then shuts down after 4 seconds. Carburetor needs cleaning. Honda Generator Problems & Causes. It is a quiet inverter generator for providing clean power at campsites. Sits all winter, pull the string and off it goes. Is this a common. Without choke it just keeps reving every second or so and this also results in continuously fluctuating power. It will start right up but it "hunts" or bogs down every 30 sec to 2 minutes for a few seconds. The Poulan tree trimmer runs but only with the choke set at half open. I gased it up and was able to start it with the full choke on. Don’t operate your generator (unprotected) in a storm Heavy rain can cause electrical shock and damage to the engine. Stay tuned for that. Weedeater only runs with full choke [ 2 Answers ] I recently pulled my weedeater out of the shed after a long winter. What I seen was the choke would get blown (sucked) open as the engine cranked. I've used carb cleaner and Sea Foam on every orifice I can find. But then if you put full choke on again it would idle fine (fast idle on full choke). I bought a predator generator 2500(honda clone) knowing it will only start and run of full choke. Surging, only runs on choke, sputtering: Is the air filter dirty? With the bowl as the lowest part of the fuel system, any dirt or water will wind up here. A "choke" blocks air moving through the carb in order to richen the mixture when cold. 1) Set choke a little tighter and retry. Here we will learn troubleshooting most common problems with a generator. It’s been our experience that if the engine will only run in the full or half choke position, it’s quite rare for this problem to fix itself. It also lacks power and after running for a while will stall. Now it will only run with full choke. If your generator begins to experience problems, the steps used to troubleshoot the generator remain the same. I have removed and cleaned  carb ,air filters steel same problem, then I pu. See Step 4 to check choke faulty. Finally trashed it and bought a Troy-built trimmer with Ryobi motor. Two possibilities, 1 Air leak-carb, head gasket, crankshaft seal. Stanley MEYER is the most famous inventor in the 'Super-efficient Electrolysis' field, and many took inspiration from his work. if it has been sitting for a length of time the fuel has either. Turn the choke lever back to the “RUN” position. Adding oil to the engine requires a funnel that has a flexible drain tube attached. This owner's manual is considered a permanent part of the generator and should remain with the generator if resold. I have a hard time believing that the carb could be dirty after using it for 7-8 months with stabilizer in it. The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Roughing it is only fun until you can’t make a cup of coffee or charge your cell phone. Choke/Open , Eco switch ON my generator "powers down" and idles at a Low RPM like it is suppose to. It will idle fine and rev fine with the choke on and will only operate on 1/2 choke with the revs way up. I have a generator with a briggs 8hp that only ran on full choke. Be aware that a running diesel engine is a very high powered air compressor. Turns out that the problem was indeed some sort of pinch or blockage in the fuel line. Elect fuel pump was checked for pressure. If you fill the tank all the way to the top, then gas will leak out as the engine moves around. Gasoline spilled on hot engine parts could ignite. You can barely focus on what you are doing. Description. Carb was taken apart, cleaned and re-adjusted. It just got to were it would not accelerate. Any help much appreciated. It will rpm up a bit and run well at 3/4 choke, anything after that and it will sputter and die. Carefully clean up any spilled fuel before starting engine. I had the carb cleaned, plug cleaned, replaced the fuel and I cleaned the spark arrestor. Generator's inability to start of remain running has lots to do with old, stale gasoline. Also try pressing the primer button for only 1 second. This is how much current it takes to start this small A/C unit. What you'll experience is an engine that starts but stalls shortly thereafter or one that will stay running but sounds like it's surging or stumbling. Without the fridge amperage (listed on fridge) it is impossible to say for sure. With one click it is a bit smoother, and with two clicks it runs the smoothest. The Yamaha generator engine has an air index of 3, which is mostly clean. I took it out to use for Field Day and it ran rough. It will idle fine and rev fine with the choke on and will only operate on 1/2 choke with the revs way up. The engine is model number 132232, type 2238-01, code 88042127. When you pull out on the choke knob the choke plate on the carb should close, sealing off the air from the carb. i turn the choke on to start it and the turn the choke off once it starts. It may also be some trash inside the fuel tank partially blocking the fuel inlet. Page 1 of 2 - Cleaning the fuel system on your Honda Generator - posted in The Casita Club Forum: After getting my Honda 2000ui back together after extracting the runaway spark plug I spoke about in another post recently, my Honda would only run with the choke partially on, alerting me that I probably had some carburetor problems, possibly from old fuel residue, since I hadn't used the. I cleaned the air filter, the spark plug and the filter on the exhaust. Nothing still goes up and down. Ime they usually get stuck with the choke on since that is the resting position but I've seen cases where the return spring came off or someone massed with it and put it back together wrong and it was stuck with the choke off. I had the carb cleaned, plug cleaned, replaced the fuel and I cleaned the spark arrestor. I have a Honda EU2000 generator and I can't get it to stay running. AHF’s correct the harmonics from three-phase sources and therefore are also only designed to run on three-phase systems. It also used to start with half choke. If you need specific repair instructions related to your model, refer to the manual provided by the manufacturer. This engine only runs with choke in 1/2 position. Mine was cracked and the only way it would run was with the choke on about half way. That way, no gas (in theory) is left behind to do bad stuff to the carbs etc. it has ran good since i bought it brand new. It used to run, as far as I know it hasn't run in at least a year. This dual fuel generator can easily start and run a pair of 15,000 BTU RV air conditioners.   That is, it doesn’t choke airflow through the carburetor like you would find on a lawnmower or generator type of engine. You’ll first have to flip the on switch, then apply the choke by turning the lever all the way to the left. Hi, I've got a cheap little generator that I picked up for twenty quid. With full choke, engine running at rpm specs. The engine will not run. As the engine warms up, the automatic choke adjusts to the temperature change to regulate the fuel/air mixture to the proper ratio. We just purchased this class c 1989 Ford Jamee only 36,000 original miles and have been trying to get the generator running. Turns out that the problem was indeed some sort of pinch or blockage in the fuel line. If it dies when the Choke is wide open and only runs on full choke, does that mean the carb is set to lean? The motor is a ohv 10 hp briggs and stratton. Its 30 degrees outside. I cleaned the carb, took out the jets, cleaned everything, and messed with the fuel/air screw and I cannot get it to run right. Every 6 months or so, I fire up my portable generator. Never run your generator inside a garage, house, or near open windows or doors. Let the throttle move off of idle and it dies. Gas generator will only run with half choke?? Is it OK to run it this way? Nope If it's running stably in that position you're not hurting anything. The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Nice generator, not many hours on it. The shutoffs are intended to reduce. Dave asked - So I WILL have to replace that wire – it runs from Fuse #12 directly to the (+) terminal on the coil, correct? With no splices or other connections or fuses in between? Jim responded - Yes, the wire runs directly from Fuse #12 to the (+) terminal on the coil. I've pulled the idle speed jet and cleaned it. Reverse Pull Choke Control Air Intake Elbow Choke Control Lever. Re: Honda GCV 160 Pressure Washer - Will only run with choke on If it only running on half choke I'm betting the level of fuel in the float bowl is to low, caused by the float shutting off fuel flow to early. I have taken the muffler off & it was well choked up with coke but after cleaning it's still doing it. Engines with fuel-injection systems do not have carburetors, so they won't have choke controls. I have noted other postings about similar problems where answers resorted to cleaning out the bowl and flushing with carburetor cleaner but this has not resolved the issue. On mine the only way to look through that opening is to remove the generator, then remove the entire cover. Starts and runs with choke on. Only use standard unleaded petrol. I have a 3500 watt champion genny that I use for bowfishing, it will only run on full choke and still only handles a small load. If the fuel pump is failing it might would still run but only with the choke out. All information in this publication is based on the latest product information available at the time of approval for printing. how to clean a generator carburetor. (Refer to the Generator Components chart to find the location of the Choke Lever. Isolation transformers and line reactors can mitigate some of these harmonics from single-phase sources. Over time, the automatic choke can become out of adjustment and will. the jets may have seen to be clean but if you had the carb out already you should have pulled everthing outon badly varnished carbs i got a carb cleaning bucket from NAPA soaked it in there for a week then i blew it out with air remove all jets and blow them out also it will run fine then but put that filter in there so those tiny little particles cant reclogg your fix. Tried to run it this year and basically it will only run with the choke on, even when its warmed up. Step 8: Move Choke to Open Position. Most of the times, it's your carburetor that causes your generator only to run with the choke on. Generator only runs with the Choke all the way out. Installed carb kit and same problem. The automatic choke may be stuck closed or binding so that it does not open as the choke heater. The worst it can happen, is if the generator engine needs to be serviced. Powermate 7000watt portable with a Honda GX390 engine. Tried to run it this year and basically it will only run with the choke on, even when its warmed up. A sleeper choke hold is a self-defense maneuver that works by cutting off circulation to your opponent’s brain, causing them to lose consciousness. Set the pull-off so the choke is a little tighter. The jet has small pin hole orifices and once plugged up you will no longer be able to idle smooth and most likely need to use the choke to keep it running smooth. It turned out that the carb was loose, allowing air to leak in and dilute the vapors, hence only running with a closed choke. Porter Cable produces a few different generator models, all of which run on gasoline engines. I'll choke or no choke or no throttle or 1/2 or full with all positions of the choke and nothing. Use our website to order or price any Generac, Onan, or Kohler Part. This can give you a sense of how much fuel to keep on hand. I read this forum and went back in. I've taken the carb down 5 times and cleaned itthinking maybe I'd missed something. The effect of this is that the choke can only be fully closed when the throttle is wide open - when the genset starts to run and comes up to speed, the governor will close the throttle which will force the choke to open partway - even though the tab connected to the choke spring may still be calling for full choke. Set the throttle control to the desired RPM. Generac generator troubleshooting when the engine shuts down during the operation. First remove the airbox co. I have cleaned the carburetor and the same symptoms occur. I think I messed up my Champion generator. Place generator in a place where pedestrians or children are not likely to touch generator. Runs smoothly with choke on, with or without air filter (it is clean and new). The original carb would only run the generator with at least 1/4 choke or more. But if an engine idles well, but runs only at higher RPM (up to 3,200 RPM with a fixed/non-adjustable main jet; or 3,600 RPM with an adjustable main jet) with the choke partially closed, or if it surges or hesitates to rev up upon acceleration, this means the engine is running too lean on fuel, and following are the most likely causes: (listed. if it has been sitting for a length of time the fuel has either. Would this be any sort of clue like it might be running too lean? I know the choke makes it run rich. To protect from moisture, operate it on a dry surface under an open, canopy-like structure. no it wont ive been looking at mossberg choke tubes for a few months for my 20gauge the only choke tubes. 51 Replies. I'm assuming it probably needs fresh fuel and a carb cleaning. The Onan engine is known to get a Idle jet plugged up from sediment in the carb. I have replace the fuel filter thinking it wasn't getting enough fuel. Just did two engines that had the same problem. Its been a while since I ran it for a period of time. Is this a common. Since I don’t know what type of harness is being used in your application, I will try to cover all of the bases here. It will almost stop running with the choke fully off. Free online Repair Guides and help from our Generator Engineers. The 50 Amp boxes seem to be about twice as. The carb was cleaned properly and all orfices opened up. Fuel efficient - runs up to 18 hours on 5. I cant understand why the engine runs on full choke, they usually only give a kick and you go to half choke for cold start and then fully open once engine warmed up. If the fuel pump is failing it might would still run but only with the choke out. If your generator won't start there is a simple test you can do to see if it's fuel related. Allow the engine to cool if the generator has been in operation. Thinking that perhaps something is clogged in the carburetor/jet, I. The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.   The procedure calls for visually verifying the position of the bi-metal strip through a small opening in the choke control. I did this a few times riding it around as I was trouble shooting. I gased it up and was able to start it with the full choke on. Replace the fuel filter first thing. My bike didn't start on 3 occasions because of fuel deposits on the spark plug (a local mechanic cleaned the spark plug and the bike started) and the authorized service center advised a change of spark plug, engine oil, drain cock packing, gasket cylinder head cov, gasket exhaust pipe, tube fuel, engine head cleaning, carb calibration and new o-rings. Yesturday, me and my Grandson got my Mom some Firewood (Pinyon) and we started splitting it for her with her Splitter, Well the Splitter was hard to start and when it finally did it would only run on Choke. I've got a Honda 2000 generator that will only run with the choke on. Generac generator troubleshooting when the engine shuts down during the operation. It is a relatively hard pull on the cord to crank it, so having the battery option makes it easier to start. It’s been our experience that if the engine will only run in the full or half choke position, it’s quite rare for this problem to fix itself. 1) Set choke a little tighter and retry. Set the pull-off so the choke is a little tighter. It is a quiet inverter generator for providing clean power at campsites. Still only runs at half choke, and dies when I load it with the same tools (near max capacity) as when I first bought it. Runs between 6 to 18 hours on a single tank, depending on the load. I am very happy with it just a bit concerned with the half choke. Honda generator will only run with the choke on. Sits all winter, pull the string and off it goes. Generator will start and run with the choke on but stalls when you push the choke off. Any ideas on what the problem is? Thanks!. Only my Stihl chain saw is any good. This is how much current it takes to start this small A/C unit. Roughing it is only fun until you can’t make a cup of coffee or charge your cell phone. We splitted all the wood we got her. n Operate in a well-ventilated, well-lit area isolated. See a doctor. I'm finishing up a go kart and have a problem with my engine. When you push the choke knob in, the choke plate in the carb should be wide open, allowing air into the carb. This is a discussion on Won't Run Without Choke ON within the Small Engines forums, part of the Tech Support Forum category. I cleaned the air filter, the spark plug and the filter on the exhaust. I have taken the muffler off & it was well choked up with coke but after cleaning it's still doing it. Porter Cable produces a few different generator models, all of which run on gasoline engines. I removed the float bowl. I completely stripped the carb down and cleaned it and it will still only run on choke. This Mulitquip 3500 generator has a Honda that won't run at full throttle without the choke applied about half way. The effect of this is that the choke can only be fully closed when the throttle is wide open - when the genset starts to run and comes up to speed, the governor will close the throttle which will force the choke to open partway - even though the tab connected to the choke spring may still be calling for full choke. I also always turn the fuel to off and run it till it dies. I removed the float bowl and it was as clean as a whistle. Ime they usually get stuck with the choke on since that is the resting position but I've seen cases where the return spring came off or someone massed with it and put it back together wrong and it was stuck with the choke off. If the fuel pump is failing it might would still run but only with the choke out. I bought this in 2012 and have test run it. save Save Onan Generator Manual NH set and use only the correct brushes as listed in and may be drop to zero during run. It will start with choke fully on and then if i back it off to about half way it will run like a champ and i can load it up (tried shop vac and table saw), but if i take the choke to run it stals out. Briggs and Stratton 1919-1 5,550 Watt Troy-Bilt Portable Generator Parts Only runs with the choke on Tank for the Briggs and Stratton 1919-1 Portable. all of that didn't really matter because I swapped carbs with my pressurs washer and the generator ran exactly the same. I'm very frustrated with just about every small engine I own. It meets the exhaust and evaporative emission regulations for small engines in California. Re: kipor generator hunting / surging, esp at idle The need for choke suggests either an air leak some where or problems with the slow running jet, both of which would cause lean running which is compensated for by using the choke. Runs smoothly with choke on, with or without air filter (it is clean and new). The Honda EU1000i generator is reliable, portable and quiet. It also used to start with half choke. It should run excellent with the choke closed. Add gas to the fuel tank. Stops when pushed in. An active harmonic filter cannot be used to correct harmonics from single-phase harmonic sources. The weather was cold, windy and snow/rain mix. Perfect for camping and running household appliances during power outages, this generator features an engine runtime of 8 hours at 50% with just a common, 20 lb. The choke is used to provide proper starting mixture when the engine is cold. As in other places in my writing, if your rig is a diesel, then the generator is diesel and you must adjust some of the comments accordingly. Refuel only outdoors in a well-ventilated area with the engine off. 51 Replies. 3 times higher than this figure. After a minute or two it would run normal, or close to it with no choke. Off and on it will stall or just about stall. I have a rigid rd8000 generator that is a little older but i cannot seem to get running correctly. I did this a few times riding it around as I was trouble shooting. Here are the best things to check if the engine won't start: 1. Let go of the choke and the engine dies. When I converted my generator on natural gas. Generator's inability to start of remain running has lots to do with old, stale gasoline. It used to run, as far as I know it hasn't run in at least a year. A new carburetor was order at Generator Parts in the UK, together with a new startermotor sprocket, starter solenoid and choke solenoid. It runs my home fridge Rated at 7. Free online Repair Guides and help from our Generator Engineers. Re: Onan generator only runs on choke If you still have the OEM Facet fuel pump, we found that if it has not run is a while and with its age, the rubber in the diaphrams, there are two small ones in this pump, come apart and get into the carburator. If that does not solve the problem then the carburetor needs to be dissembled and cleaned. Re: Honda GX340 needs half choke to run smooth in reply to 495man, 11-28-2015 13:31:12 while others on this board may disagree , try running some sea-foam though it. Our site has all available Generac, Onan, and Kohler parts listed. I guess I'm guilty of letting it sit too long (yes I did use gas treatment) over the winter. After a minute or two it would run normal, or close to it with no choke. This allows for near-silent operation in test mode and satisfies all known sound ordinances. Its my #2 Winner because its not dual fuel capable. The total cost of the project was only a little over $20! So far I have the output of the generator up to 10 Amps at 12 Volts. It will start with choke fully on and then if i back it off to about half way it will run like a champ and i can load it up (tried shop vac and table saw), but if i take the choke to run it stals out. Plug your contraption into the dead generator, then into the spare generator or household current. What about with a generator? No stator wire so where is the best place to hook an electric choke and hopefully only get current when the engine is running?. I am very happy with it just a bit concerned with the half choke. Will run with only the choke on. With one click it is a bit smoother, and with two clicks it runs the smoothest. Check for Special Price Today! search result of Buckbock Manual Choke Carburetor Carb for Powerland PD3G6500E PD8500E PD3G8500E PD10000E PD3G10000E Generator. As far as I know the only thing the choke does it is "choke down" the air intake, so what the heck? Any ideas on why this is happening? Thanks. n Operate in a well-ventilated, well-lit area isolated. I have a Honda EU2000 generator and I can't get it to stay running. Machine is about 10 to 12 years old. The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Thank you. Adjusting the electric choke on a Holley four-barrel is simple. I also always turn the fuel to off and run it till it dies. Kawasaki FW1500 Gas Generator Works Great! - $275 (Glen Rock) Kawasaki FW-1500 1500 watt gas powered generator. The air filter looks fine and the gas cap vent is on. If the chainsaw runs poorly, the fuel filter might be clogged. Using an inappropriate fuel can be dangerous, and can void the generator’s warranty. This afternoon I went to mow the lawn. At this point, you can throw off the choke and you should hear it rev up. Wont start hot - ?choke Help? need carb help in general the motor run at around 2500 RPM and usually only stays there for a few seconds (the throdle has to be. My guess is your intake valve needs adjusting to bring in enough intake to not need to enrich it with the choke. So if it will only run choked, even when warmed up, it sounds like too much air is getting into the engine. I can spray starting fluid into the intake, choke it, engine will catch on the first pull but won't stay running. I can move the choke down to about 1/2, but that's as low as I can go. Once the generator starts you should move to step 8. The generator can save up to 40% of the fuel cost. Our repair and symptom guide will help you identify the problem and how to fix it. Do not overfill the fuel tank. My only thought would be that you're overloading it somehow. Is this an air leak? This is the Champion 4500 watt with the Honda knock-off engine. Once started with the remote control, the choke should automatically return to the Off position (choke open). Fuel efficient - runs up to 18 hours on 5. There is a 142F valve setting guide here somewhere, might as well set both valves and that may solve your problem. Any help much appreciated. Honda Generator Problems & Causes. Carefully clean up any spilled fuel before starting engine. Can't run it if it can't start it. My gen starts only if you hold down the start button. I am still having trouble with my generator Kohler 5E when I start it I have to manually pull the choke to start up the generator (it won't start from the remote the panel) then it runs fine for 4-10 minutes then suddenly it drops the rpm and the voltage nearly until it cuts off during this the throttle lever pulls down and then it revs up and pulls the throttle back up again this takes 4-8. I can move the choke down to about 1/2, but that's as low as I can go. So the coil is only powered when my alternator is running, hence car running. Since I don’t know what type of harness is being used in your application, I will try to cover all of the bases here. Do not overfill the fuel tank. This way, the only time the choke is actually receiving voltage is when the engine is actually running, not just when the ignition is on. My pressure washer with a Honda GCV160 was also only running with the choke fully on. Any help will be appreciated. It has always need a little choke to run smoothly after it warms up. It has an 8 HP Briggs engine that starts and runs good usually. I have a Boliy gen that was in storage a few months. I went to fire it up over the weekend and it would start, run a few minutes and stop. I pulled the carb off 3 times so far tonight and used 2 cans of carb cleaner with no luck. This is the common gas kit with a nail shape choke usually installed on most generators. Only my Stihl chain saw is any good. For decades, the most common way to. I received the new EU3000IS generator on Thursday and decided to set it up today (Saturday). it wont run at the norm i have replaced the carb the tank the air filter and the spark plug and know luck i have no more ideas as to what the problem really is thanks jord Ii know you must have replaced the fuel filter. Allow this generator to run for several minutes before connecting any electrical devices. This engine only runs with choke in 1/2 position. Update: Finally bought a Fluke meter with an "in rush" feature. Forget when series it is, but it's got an old fashioned spring loaded, vane opened choke. Installed carb kit and same problem. 2) The setting varies depending upon the exact application. If you plan to store it in a basement, you should remove all gasoline from the engine. I would say If it runs on the choke then its not a tappet issue. Ever since it was new, as soon as I turned it on and opened up the choke it has surged (with. I have a Jonsered GR50 brushcutter/strimmer which will only run on choke. i turn the choke on to start it and the turn the choke off once it starts. Nothing still goes up and down. Any help much appreciated. I also always turn the fuel to off and run it till it dies. I received the new EU3000IS generator on Thursday and decided to set it up today (Saturday). Re: kipor generator hunting / surging, esp at idle The need for choke suggests either an air leak some where or problems with the slow running jet, both of which would cause lean running which is compensated for by using the choke. If there is a problem in the engine such as wear, cracking and leaks the generator will not function properly. While there are a number of reasons why an engine may suddenly develop a "runs only while the fuel is manually enriched situation", the three most common reasons would be:. Only my Stihl chain saw is any good. I have a 3500 watt champion genny that I use for bowfishing, it will only run on full choke and still only handles a small load. It will only run when fully choked. Any help much appreciated. 3 times higher than this figure. However, like any power equipment, they can still experience issues. It starts up fine, but when I turn the choke >off it dies. Our Onan Micro 4000 gas generator starts fine but wont continue to run. Be sure to carry generator only by its carrying handles. Why Does my Small Engine Run Better with the Choke on? Unfortunately, we hear this question asked more often than ever before. The iGen2500 runs at a volume that is perfect for emergency power, camping, tailgating and situations where you need less disruption. Adding oil to the engine requires a funnel that has a flexible drain tube attached. Plus, they’re easier to move safely around jobsites — even with weld cables and running gear attached.